1. BluBox MBR System

1.1 Purpose:
To provide a systematic approach for the proper installation of the BluBox MBR System, ensuring compliance with manufacturer guidelines, safety standards, and regulatory requirements.

1.2 Scope:
This work instruction applies to all personnel involved in the installation process of the BluBox MBR System, including project managers, engineers, installation technicians, and quality assurance personnel.

1.3 Reference Documentation:

BluBox MBR System Installation Manual (provided by MMBR Systems)
BluBox MBR System Specifications and Drawings
Manufacturer’s Operation and Maintenance Manuals

1.4 Responsibilities:

• Project Manager: Overall responsibility for project planning and coordination.
  Ensure compliance with project schedule, budget, and quality standards.
• Engineers: Review system specifications and installation requirements.
• Provide technical support and guidance during installation.
• Installation Technicians: Execute installation tasks according to manufacturer’s instructions. Ensure proper handling and assembly of system components.
• Quality Assurance Personnel: Conduct inspections and tests to verify installation quality. Document installation procedures and test results.
• Safety Officer: Implement and enforce safety regulations and protocols during installation activities. Conduct regular safety audits and inspections.

1.5 Materials and Equipment: 

• BluBox MBR System components (membrane modules, tanks, pumps, valves, etc.)
• Installation tools (wrenches, screwdrivers, measuring tape, etc.)
• Personal Protective Equipment (PPE)
• Hoisting and lifting equipment (if required)

1.6 Procedure:

1.7 Preparation and Planning:

• Review BluBox MBR System installation manual and project-specific requirements.
• Conduct a site survey to confirm installation location and accessibility.
• Coordinate delivery of system components and installation materials.

1.8 Site Preparation:

• Clear the installation area of any obstructions or debris.
• Ensure adequate space and access for system assembly and operation.
• Verify foundation or support structures meet design specifications.

1.9 Assembly and Installation:

1.10 Mechanical Installation:

BluBox Installation:

• Ensure the BluBox system is assembled according to manufacturer’s specifications.
• Ensure system is installed level and securely anchored as required by manufactures specifications.

Membrane Module Installation:

• Install membrane modules into designated tanks or racks.
• Follow precise alignment and spacing requirements as per installation manual.
• Verify proper sealing and connection of membranes.

Piping and Valve Installation:

• Install inlet and outlet piping, as well as interconnecting piping between system components.
• Use appropriate fittings and ensure connections are leak-proof.
• Install valves and flow control devices according to system design.

Verify Pipe Requirements:

• Before installing any piping, review the design/drawings to understand the required pipe size.

Inspect the MBR/Bluebox:

• Visually inspect the MBR/Bluebox to confirm the actual pipe size present.

Redundant Verification:

• Do not rely solely on design/drawings. Always perform a physical check to verify the pipe size.

Documentation:

• Document your verification process, noting any discrepancies between the design/drawings and the actual pipe size.

1.11 Electrical and Instrumentation Installation:

1.12 Control Panels:

• Ensure control panels and electrical enclosures are mounted and fastened as specified.
• Ensure wiring and electrical components are properly connected to power supply according to electrical diagrams.

1.13 Instrumentation Installation:

• Ensure proper installation of sensors, probes, and monitoring devices in designated locations.
• Connect instrumentation to control panels and ensure proper calibration.

1.14 System Integration and Testing:

1.14 Functional Testing:

• Test system components individually (pumps, valves, instruments) to ensure proper operation.
• Conduct integrated system tests to verify overall functionality.
  Monitor system performance and adjust settings as necessary.

1.15 Leak Testing and Commissioning:

• Conduct pressure tests on piping and connections to detect and rectify leaks.
• Verify system integrity and conduct final adjustments.

1.16 Documentation and Commissioning:

1.17 As-Built Documentation:

• Update as-built drawings to reflect final installation configuration.
• Compile operation and maintenance manuals for client handover.

1.18 Client Acceptance and Training:

• Conduct a final inspection with the client or relevant stakeholders.
• Provide training on system operation, maintenance procedures, and troubleshooting.

1.19 Safety Considerations:

• Adhere to safety protocols throughout the installation process.
• Provide appropriate PPE and ensure all personnel are trained in safety procedures.

1.20 Approval:

Prepared by: [Name/Title]
Date: [Date]

1.21 Note: This work instruction is based on general installation procedures for the BluBox MBR System. Ensure to refer to the specific installation manual and guidelines provided by MMBR Services for detailed and accurate instructions. Regularly review and update procedures based on project-specific requirements and feedback from stakeholders.